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Color is normal on the surface of products, though black spots or lines occasionally occur. The dark spots or black lines are fundamentally caused by the thermal degradation of material or carbonization of impurities due to various factors.
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Black spot refers to the black spots or stripes on the molded products. Causes of black spots on injection molded parts: 1. Resin decomposition. As plastic is a chemical, it will decompose gradually when it is heated above the melting point. The higher the temperature, the longer the time and the faster the decomposition.
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Black specks tell the processor that there is certainly some level of contamination present within the system. Black / brown specks can almost always be attributed to a heat or residence time causation. There are times when a post-molded part can come in contact with grease or dirt on the molding surface. But if the defect is within the molded.
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The discoloration may not disappear completely, though. This is mildew, a form of mold. The black stains it produces are practically impossible to remove from plastic objects. Use ammonia first then scrub with a brush. Then try baking soda, scrub with a brush. Lastly soak in bleach rinse with water while scrubbing with a brush.
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Black spots on or black inclusions in the moulded parts are an annoying, time-consuming and costly problem. The particles are released when starting production and before or during regular cleaning of the screw and cylinder. These particles develop when material carbonises due to overheating, which may occur when the material flow is stopped.
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3. Bleach. Removing blemishes from plastic can also be done by using chlorine bleach. Bleach can be used to remove ink, juice, soda, coffee, tea, tomato sauce and tomato paste stains, and all other types of food dyes. Make a solution of water and bleach, using one tablespoon of bleach per one cup of water. Let the containers and other items.
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Black mold can be a gray or green color. Like most molds, black mold starts to grow as fuzzy white fibers, looking similar to a cotton ball. However, this is not commonly seen outside of the.
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The Solutions for Black Spots. (3-1) First, wash thoroughly until black spots no longer appear. Black spots tend to stay in the check ring and screw thread in the barrel. If black spots have ever appeared, it is estimated that the cause of them is likely to remain in the barrel. Therefore, after black specks appear, the barrel must be.
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English /black-spots-of-common-problems-in-injection-molding/. As plastic is a chemical, it will decompose gradually when it is heated above the melting point. The higher the temperature, the longer the time and the faster the decomposition. In addition, there are some areas in the barrel that are easy to retain resin, such as check check.
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1. Long Residence time during machine shutdowns/restarts. Black specks occur when heat gradually degrades thermoplastic molecules, breaking them down into carbon residues. This commonly happens during machine shutdowns/startups. This is why most of our customers would call us with blacks dots issues on Mondays!
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Material contamination and black spots occur when raw polymer or additives degrade at any stage in the machine. Environmental sources excluded, such a problem generates scrap parts with varying severity.. In a plastic processing environment, thermoplastic polymers, heat sensitive polymers, and polymers that contain additives such as a flame.
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To answer the opening question: Yes, tech service representatives have seen this in plastic parts - and not infrequently. The customer's first instinct is to blame this on a dead spot in the molding process, such as a worn check ring area on the barrel, a worn check ring itself, or possibly a hot manifold - and, usually, their instinct is.
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He has focused on polymer processing systems since Novachem's founding in 1989. He can be contacted at (800) 762-3984 or at [email protected]. Black specks in film or sheet–especially in light-colored or clear plastics–lead to scrap, unscheduled shutdowns, and dissatisfied customers.
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Place about 2 lb in a white, 16 in. x 24 in. tray, with good lighting. Spend five minutes looking for black specks and fines and the uniformity of the granules. Note if the black specks or contamination is on the surface or embedded in the granules. If it's the latter, call the resin supplier.
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Posted on December 21, 2011 by admin. Black Specks, Identify and Correct. Black specks in tubing or pipe, especially in light-colored or clear plastics— lead to scrap, unscheduled shutdowns, and unhappy customers. Specks can also cause holes or post-process failures in tube or pipe as it continues on to final product and use.
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